Construction Machinery

Construction Machinery - Successful Cases

Jinan Second Machine Tool Group Co., Ltd

Jinan Second Machine Tool Group Co., Ltd. was founded in 1937, It is a key backbone enterprise in the domestic machine tool industry and a national high-tech enterprise, Known as one of the "world's top three CNC stamping equipment manufacturers". The company's revenue will exceed 10 billion yuan in 2023. As a leader in the industry, Jinan Second Machine Tool has a domestic market share of over 85% and a foreign market share of 35%, The product is widely used in fields such as automobiles, rail transit, energy, and ships.

Pain Points

Pain Points

01.

Material circulation can improve efficiency

The dust removal system has poor powder removal and unsatisfactory results, high energy consumption and labor intensity in the workshop, and poor working environment, making it difficult to meet increasingly strict environmental and occupational health requirements.

02.

Production relies on manual labor

The dust removal system has poor powder removal and unsatisfactory results, high energy consumption and labor intensity in the workshop, and poor working environment, making it difficult to meet increasingly strict environmental and occupational health requirements.

03.

Welding efficiency becomes a production bottleneck

The dust removal system has poor powder removal and unsatisfactory results, high energy consumption and labor intensity in the workshop, and poor working environment, making it difficult to meet increasingly strict environmental and occupational health requirements.

04.

Slow response to changes in planned production scheduling

The dust removal system has poor powder removal and unsatisfactory results, high energy consumption and labor intensity in the workshop, and poor working environment, making it difficult to meet increasingly strict environmental and occupational health requirements.

05.

Information Island and Black Box of Production Management

The dust removal system has poor powder removal and unsatisfactory results, high energy consumption and labor intensity in the workshop, and poor working environment, making it difficult to meet increasingly strict environmental and occupational health requirements.

06.

High production energy consumption and harsh working environment

The dust removal system has poor powder removal and unsatisfactory results, high energy consumption and labor intensity in the workshop, and poor working environment, making it difficult to meet increasingly strict environmental and occupational health requirements.

Solution Introduction

Upgrading process equipment to achieve collaborative automation of equipment, logistics, and information
Upgrading process equipment to achieve collaborative automation of equipment, logistics, and information
Optimizing factory layout, shortening logistics paths, and improving spatial efficiency
Optimizing factory layout, shortening logistics paths, and improving spatial efficiency
Building a digital benchmark factory for structural components
Building a digital benchmark factory for structural components
Unmanned warehousing+GHR transportation, connecting the entire material traceability process
Unmanned warehousing+GHR transportation, connecting the entire material traceability process
Intelligent driving and welding robots enhance key process automation
Intelligent driving and welding robots enhance key process automation
Environmental energy management and factory simulation support green and efficient delivery
Environmental energy management and factory simulation support green and efficient delivery

Solution Value

Per capita efficiency improvement:

100 %

Shortened product delivery time:

50 %

Robot weldability improvement:

37 %