Port Machinery — Solutions — SHUYUN INDUSTRIAL

Industry Pain Points

The plant lacks integrated planning for warehousing and critical production processes. Materials are placed haphazardly, while irrational line layouts and logistics routes cause congestion and repeated transfers.
Without an effective digital operations management system, the company cannot analyse its business comprehensively across R&D, quality, planning, cost and energy efficiency, leaving decisions without a sound basis.
Raw-material pretreatment, cutting and sorting, assembly and welding, blasting and painting still require substantial manual labour. Low equipment automation undermines quality consistency, while the lack of systematic integration between lines prevents end-to-end monitoring.
The workshop lacks MES, WMS and other information systems. Production scheduling depends entirely on experience, WIP accumulates, and order progress cannot be monitored in real time or used to support production plans.
Restacking and turning raw materials rely entirely on manual crane handling; steel structures are blasted and painted with handheld equipment; and plate assembly and welding remain manual. Productivity is constrained, with serious safety and environmental issues.

Build a Digital
Information Platform

Build a flexible, extensible digital information platform spanning every business process, integrate design, process planning and manufacturing operations, raise factory-wide digital management and enable information to be shared and delivered in real time.
Intelligent Control
of Production

Use APS advanced planning and scheduling to adjust workstation tasks dynamically, making plans more executable and improving on-time delivery. End-to-end digital production control and automatic exception alerts keep operations stable.
Increase Production-Line
Automation

Optimise process layouts and logistics planning; automate raw-material pretreatment, cutting and sorting, assembly and welding, blasting and painting; reduce dependence on operator skill; improve productivity and quality; reduce safety risks and lower operating costs.
Achieve Logistics Automation

Build an integrated logistics platform for intelligent cranes and AGVs, automating transport from raw-material inbound and outbound handling through plate cutting and sorting, bevel preparation and grinding, assembly and welding, machining, blasting and painting, final assembly and finished-goods warehousing, connecting every automated line.