Digital Factory Planning and Design
Driven by the client’s strategic goals and directed toward high-end, intelligent and green manufacturing, the work focuses on cost reduction, efficiency, decarbonisation, safety and sustainable growth. A five-step closed loop — survey and diagnosis → requirement definition → solution planning → simulation and optimisation → implementation — delivers smart factory solutions that are practical, quantifiable and able to keep adding value.
Digital Factory Simulation
Evaluating process layouts
Iterating quickly until the right process layout emerges
Simulating real production
Identifying bottlenecks and analysing logistics demand and equipment utilisation across the production system
Sizing takt, logistics and inventory
Validating warehouse inventory analysis and matching the load against distribution equipment parameters
Analysing possible exceptions
Running realistic simulations across the full set of operating combinations and flagging quality-critical factors for key equipment
Headcount and staffing simulation
Assessing the automation design and headcount for each role, then pinpointing where to optimise based on the results
Process simulation of production
Building a 3D factory model to simulate the programmed robot processes and validate multiple operations in detail
Digital System Solutions
- 01
On-Site Survey and Diagnosis
- Survey and analysis of current operations
- Mapping of key business processes
- Assessment of current IT status and capability
- Full review of the management system and licences
- 02
Requirement Analysis
- Digital manufacturing maturity assessment
- Workshops on planning-stage issues and improvement directions
- Review and refinement of the business diagnosis report
- 03
Solution Design
- Top-level planning and solution design
- Workshops on digital factory goals, process improvements and KPIs
- Business and technical architecture plus roadmap design
- System functionality and implementation design
- 04
Implementation Support
- Digital team training
- Implementation coaching
- Project review and evaluation